In the current highly competitive global precision manufacturing industry, the high precision, high performance, and environmental protection attributes of components have become the key factors for enterprises to succeed in the market. Recently, we successfully customized industrial ceramic round pieces with a diameter of 110mm and a thickness of 8mm for a leading European semiconductor equipment manufacturer, providing customers with solutions that exceeded expectations through excellent quality and innovative technology.
Customer Requirements: Challenges Under Stringent Standards
The industrial ceramic round pieces customized by the customer this time are applied to the core components of semiconductor equipment, with extremely strict requirements for product precision and performance. The core indicators focus on the ultra – high standard that the thickness precision needs to be controlled within ±0.002mm, and at the same time, the flatness of the upper and lower surfaces must reach 0.002mm to ensure the stability and reliability of the equipment operation. With more than ten years of deep accumulation in the field of precision special – shaped parts processing, such precision requirements are a breeze for us. We quickly initiated the customized service process, responding to customer expectations with our professional capabilities.
Solutions: Dual Breakthroughs in Technology and Environmental Protection
1. Environmentally Friendly Material Selection, in Line with the Trend of Sustainable Development
In terms of material selection, we use high – strength and high – hardness industrial ceramics as raw materials. This material not only has excellent insulation, wear resistance, and high – temperature resistance, but also performs outstandingly in environmental protection. The entire production process is free of harmful gas emissions, and after the product reaches the end of its service life, it can be efficiently recycled, greatly reducing resource waste and environmental pollution, and perfectly matching the current trend of the global manufacturing industry towards green and sustainable development.
2. Advanced Processes to Ensure High – Precision Machining
In the processing stage, we give full play to the advantages of high – precision CNC equipment and cutting – edge grinding technology. Through our independently developed intelligent processing system, we achieve micron – level precise control of each process. At the same time, a real – time monitoring and feedback mechanism is established, and the processing parameters are dynamically optimized according to the data changes during the processing to ensure the stability and consistency of product quality. From raw material cutting to surface grinding, every step is strictly controlled, laying a solid foundation for the final high – precision product.
Quality Inspection: A Scientific and Rigorous Verification System
After the completion of the finished products, we use industry – leading high – precision measuring instruments to conduct a comprehensive inspection of the industrial ceramic round pieces. Ten key points are randomly selected on the surface for precise measurement of thickness and flatness. The test results show that all measured values are precisely controlled within the error range required by the customer. The thickness precision is stably within ±0.002mm, and the flatness of the upper and lower surfaces also fully meets the standard of 0.002mm, fully verifying the product quality.
Customer Feedback: The Best Proof of Win – Win Cooperation
The customer highly praised these industrial ceramic round pieces after acceptance. They stated that the products not only perfectly matched their semiconductor equipment in terms of precision and performance, effectively improving the operation efficiency and stability of the equipment, but also the environmental protection attributes were highly consistent with the company’s own sustainable development concept. The success of this cooperation not only consolidated the long – term cooperative relationship between the two parties but also enabled us to set a new benchmark in the global precision ceramic customization field.
In the future, we will continue to deeply cultivate the field of precision special – shaped parts processing, drive development through innovation, continuously improve our technical strength and service level, and provide global customers with more high – quality, environmentally friendly, and efficient customized solutions.
This case does not involve trade secrets and is released with the customer’s consent.
